Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every machine has a particular working life. It depends on the putting on components. In regards to pellet equipments, the wearing components consists of roller, die (ring die or flat die), bearing, and also transmission, and so on the working life of a ring die is 800-1200 hours, a level die is 600-800 hours, and a roller is around 1000 hours. The working life is established by the item top quality, but likewise influenced by your using practices. Richi machine and regular maintenance can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil mixture

Every single time when you complete pellet production, feed oil mixes (combined sawdust and utilized oil) to the pellet equipment and allow it run for 1-2 mins, after that you can close down the equipment. After this procedure, the die openings are filled with oil blend and also will not obtain obstructed by the basic materials With this action, you can begin making pellets directly the following time. It can not only conserve your time yet additionally prolong the working life of the pellet equipment.



However if you do not utilize the pellet machine for over 1 month, you 'd better get the oil mix in the die, or they would obtain set and also difficult to clean up. This is bad for later usage.



Control the purity of resources.

Prior to beginning the machine, see to it there is no contaminants in the feed receptacle. However do not put you hand right into the hopper when the pellet equipment is running. If there is irregular sound in the feed receptacle, you ought to shut down the machine as well as remove the contaminants, and begin it again.



Make sure there is no stones, steels, huge wood obstructs in the raw materials. Problem permitting, set up a Tublar Magnet or a RCYB on the feed receptacle to avoid metals getting into the pellet equipment. Besides, you can utilize an automatic feeder to achieve uniform feeding, so that the pellet production is much more smooth.



Control the moisture material

Typically, the wetness web content of basic materials must be 10% -18%. If the wetness web content is as well low, the raw materials will certainly be too hard. They will enhance the power usage and also the abrasion of the pellet machine. On the other hand, raw materials with high dampness material are hard to pulverize, which will boost the abrasion of the hammer mill. Besides, Journalism as well as rubbing in the pellet mill will certainly warm up the raw materials and also trigger the wetness to evaporate. The evaporated wetness will certainly mix with the timber powders as well as obstruct the holes on the die, therefore reducing the pellet manufacturing.



Clean the components routinely

The pelletizing process will create a whole lot timber dirt, yet the pellet equipment are usually not outfitted with dust security device. This requires us to clean the roller, die, main shaft and also bearing routinely. Clear up the sawdust in slots, voids as well as screw holes, or they might create crack of the parts.



If you do not make use of the pellet machine for long time, I suggest you to send off the parts as well as clear up the pellets inside the die and the sawdust affixed to the mold surface, incase they end up being stiff and also tough to eliminate. Meanwhile, the sawdust will take in water as well as speed up the rust of the parts.



Oil the roller, shafts as well as gearbox

Before the first time usage, include lube oil to the gearbox, shafts as well as bearings. In day-to-day use, you ought to lubricate the roller as well as primary shaft on a daily basis, and lubricate the transmission every a half year. If the roller is short of oil, it will cause damages to the bearing and roller shaft, even break down the pellet machine.



Choose appropriate size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is one of the most prominent. The size of die is identified by the resources. If the holes are undersized, the pellet yield will certainly be reduced and also even no pellets appearing. Meanwhile, they will increase the stress between the roller as well as die and reduce the functioning life of the pellet equipment. So you require to get in touch with the sales to choose an ideal die



Change the clearance between the roller and also die.

The roller as well as die (flat die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing impact and also the functioning life. used wood pellet machine for sale is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be as well thick and also minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will raise, and also affect the working life.



In flat die pellet equipment, there are readjusting nuts on the 2 sides of the machine body. Tighten them up as well as screw back for 15 ° -30 °. Maintain both screws in well balanced positions. After that, you can attach the lock screws. In ring die pellet machine, ensure the clearance in between each side of the roller and the ring die is the same. In other words, the roller and also ring die must in the exact same axis, in case the eccentric roller reason abrasion to the ring die.




Area the pellet machine in completely dry areas

To safeguard the pellet equipment from moist, we require to position the pellet equipment in a clean, dry and also ventilated setting. The steel parts are easy to get corrosion under wet problem, and the electric motor will certainly have faster way or electric leak. These will certainly shorten the functioning life of the pellet equipment.

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