Notes

How to prolong the functioning life of a pellet equipment?<br>
Every equipment has a certain functioning life. It depends on the using components. In terms of pellet machines, the putting on components consists of roller, die (ring die or flat die), bearing, as well as gearbox, etc the functioning life of a ring die is 800-1200 hrs, a flat die is 600-800 hours, and a roller is around 1000 hours. The functioning life is determined by the product top quality, but additionally influenced by your making use of practices. Appropriate use and routine maintenance can prolong the working life of a pellet equipment.



Feed the pellet machine with oil mix

Every single time when you complete pellet production, feed oil mixes (blended sawdust and made use of oil) to the pellet machine as well as let it operate for 1-2 mins, after that you can close down the machine. After this procedure, the die holes are filled with oil combination and also will not get blocked by the raw materials With this step, you can start making pellets straight the next time. It can not only conserve your time yet additionally prolong the working life of the pellet equipment.



However if you do not use the pellet equipment for over 1 month, you 'd much better secure the oil blend in the die, or they would certainly obtain hardened as well as difficult to clean up. This is not good for later use.



Control the pureness of resources.

Prior to starting the equipment, make sure there is no contaminants in the feed receptacle. But do not put you hand right into the receptacle when the pellet equipment is running. If there is unusual sound in the feed hopper, you need to close down the machine and eliminate the foreign matters, and also begin it again.



Make certain there is no stones, metals, huge timber obstructs in the raw materials. Problem permitting, install a Tublar Magnet or a RCYB on the feed hopper to stop steels getting involved in the pellet machine. Besides, you can use an automatic feeder to achieve uniform feeding, to ensure that the pellet manufacturing is a lot more smooth.



Control the moisture content

Normally, the dampness material of raw materials should be 10% -18%. If the wetness content is too reduced, the raw products will be also difficult. They will raise the power usage and the abrasion of the pellet equipment. On richi pellet mill , basic materials with high moisture web content are hard to pulverize, which will certainly raise the abrasion of the hammer mill. Besides, The pressing and also friction in the pellet mill will certainly warm up the raw materials as well as create the moisture to evaporate. The vaporized moisture will combine with the wood powders and obstruct the holes on the die, hence reducing the pellet manufacturing.




Clean the parts on a regular basis

The pelletizing process will certainly produce a great deal timber dust, but the pellet machine are typically not furnished with dust security tool. This requires us to clean the roller, die, primary shaft and also bearing on a regular basis. Clear up the sawdust in slots, gaps and screw holes, or they may cause fracture of the parts.



If you do not utilize the pellet equipment for very long time, I advise you to dispatch the parts as well as clear up the pellets inside the die and also the sawdust attached to the mold and mildew surface area, incase they end up being rigid and difficult to get rid of. At the same time, the sawdust will certainly take in water as well as speed up the rust of the parts.



Lube the roller, shafts and also gearbox

Before the very first time use, include lube oil to the transmission, shafts as well as bearings. In day-to-day usage, you need to lube the roller and also primary shaft every day, as well as oil the gearbox every a fifty percent year. If over at this website lacks oil, it will create damage to the bearing as well as roller shaft, even break down the pellet equipment.



Pick appropriate size of die

The hole dimension of the die is from 2.5-10mm, and also the 4mm, 6mm and also 8mm is the most preferred. The size of die is identified by the basic materials. If the holes are undersized, the pellet return will certainly be low and also no pellets coming out. Meanwhile, they will certainly raise the stress in between the roller and also die as well as shorten the functioning life of the pellet equipment. So you need to seek advice from the sales to pick an ideal die



Change the clearance in between the roller as well as die.

The roller and also die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing effect as well as the functioning life. The suitable clearance is in between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be as well thick and decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will increase, and also affect the working life.



In level die pellet equipment, there are changing nuts on the 2 sides of the machine body. Tighten them up as well as screw back for 15 ° -30 °. Maintain the two bolts in well balanced settings. Then, you can fasten the lock bolts. In ring die pellet machine, make sure the clearance between each side of the roller as well as the ring die coincides. Simply put, used pellet press as well as ring die ought to in the same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in dry areas

To shield the pellet equipment from moist, we need to position the pellet equipment in a clean, dry and ventilated setting. The steel parts are simple to obtain corrosion under damp problem, and the electric motor will have shortcut or electrical leak. These will certainly reduce the working life of the pellet equipment.

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