Notes

How to prolong the functioning life of a pellet machine?<br>
Every machine has a certain working life. It relies on the using parts. In terms of pellet equipments, the putting on components consists of roller, die (ring die or level die), bearing, as well as gearbox, and so on the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is established by the product high quality, however additionally affected by your using behaviors. Correct use as well as regular maintenance can prolong the working life of a pellet machine.



Feed the pellet equipment with oil mixture

Each time when you end up pellet production, feed oil mixtures (combined sawdust and used oil) to the pellet machine and also allow it operate for 1-2 minutes, after that you can shut down the machine. After this procedure, the die holes are full of oil blend and won't get blocked by the resources With this action, you can begin making pellets straight the following time. It can not only conserve your time yet also prolong the working life of the pellet machine.



Yet if you do not use the pellet machine for over 1 month, you would certainly much better get the oil combination in the die, or they would get solidified as well as hard to clear up. This is not good for later use.



Control the purity of basic materials.

Prior to starting the machine, make sure there is no foreign matters in the feed receptacle. Yet don't place you hand into the hopper when the pellet equipment is running. If there is unusual noise in the feed receptacle, you need to shut down the machine as well as remove the foreign matters, as well as start it once more.



Make certain there is no rocks, steels, large wood obstructs in the raw products. Condition permitting, set up a Tublar Magnet or a RCYB on the feed receptacle to stop metals entering into the pellet equipment. Besides, you can use an automated feeder to achieve consistent feeding, so that the pellet production is extra smooth.



Control the dampness material

Generally, the wetness content of raw materials need to be 10% -18%. If the moisture content is also low, the raw products will certainly be as well hard. They will certainly enhance the power intake and the abrasion of the pellet machine. On the other hand, raw materials with high moisture material are tough to grate, which will certainly enhance the abrasion of the hammer mill. Besides, Journalism as well as friction in the pellet mill will certainly heat up the raw products and also create the moisture to vaporize. The evaporated wetness will certainly combine with the timber powders as well as obstruct the holes on the die, thus reducing the pellet production.



Tidy the components frequently

The pelletizing process will certainly produce a whole lot wood dust, but the pellet machine are usually not geared up with dust defense device. This needs us to clean up the roller, die, primary shaft and bearing on a regular basis. Clear up the sawdust in slots, voids and screw openings, or they may create crack of the parts.



If you do not make use of the pellet machine for long time, I recommend you to send off the elements as well as clear up the pellets inside the die and the sawdust attached to the mold surface area, incase they come to be rigid and tough to eliminate. On the other hand, the sawdust will soak up water as well as speed up the rust of the components.



Lubricate the roller, shafts and transmission

Before the very first time use, include lubricate oil to the transmission, shafts as well as bearings. In everyday use, you ought to lubricate the roller as well as major shaft everyday, and also lubricate the gearbox every a fifty percent year. If the roller lacks oil, it will certainly cause damages to the bearing as well as roller shaft, even break down the pellet equipment.



Pick ideal dimension of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most popular. The size of die is figured out by the raw materials. If floating fish feed pellet machine are undersized, the pellet yield will certainly be low and even no pellets coming out. At the same time, they will enhance the stress between the roller and die and shorten the functioning life of the pellet equipment. So you need to consult the sales to select an appropriate die



Change the clearance in between the roller as well as die.

The roller and die (level die or ring die) is the core part of the pellet equipment. https://rajeshrana.net/small-floating-fish-feed-pellet-machine/ affect the pelletizing impact and the functioning life. The appropriate clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will certainly be too thick as well as reduce the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will certainly enhance, and influence the functioning life.




In flat die pellet equipment, there are readjusting nuts on the 2 sides of the machine body. Tighten them up as well as screw back for 15 ° -30 °. Keep both screws in well balanced positions. Then, you can secure the lock bolts. In ring die pellet equipment, ensure the clearance between each side of the roller and the ring die is the same. To put it simply, the roller and also ring die needs to in the same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet machine in dry locations

To safeguard the pellet machine from wet, we need to place the pellet machine in a clean, completely dry and ventilated setting. The steel components are easy to obtain corrosion under damp condition, and also the electrical motor will have shortcut or electrical leakage. These will certainly shorten the functioning life of the pellet machine.

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