Notes

Just how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a specific functioning life. It depends upon the wearing components. In regards to pellet equipments, the wearing components consists of roller, die (ring die or flat die), bearing, and also transmission, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and a roller is around 1000 hours. The functioning life is figured out by the item quality, however additionally affected by your using behaviors. Proper usage and also routine upkeep can prolong the working life of a pellet machine.



Feed the pellet machine with oil combination

Every single time when you finish pellet manufacturing, feed oil mixtures (blended sawdust and used oil) to the pellet equipment and allow it operate for 1-2 minutes, after that you can close down the equipment. Hereafter process, the die openings are loaded with oil mixture and also won't obtain obstructed by the resources With this step, you can start making pellets directly the following time. It can not just save your time however likewise prolong the functioning life of the pellet equipment.



But if you do not utilize the pellet machine for over 1 month, you would certainly much better get the oil mix in the die, or they would obtain set and hard to improve. This is bad for later use.



Control the purity of resources.

Before beginning the machine, make certain there is no contaminants in the feed hopper. But you could try these out hand into the receptacle when the pellet machine is running. If there is irregular noise in the feed hopper, you must close down the equipment as well as get rid of the foreign matters, as well as start it again.



Ensure there is no rocks, metals, big timber blocks in the raw materials. Condition permitting, mount a Tublar Magnet or a RCYB on the feed hopper to avoid metals getting involved in the pellet equipment. Besides, richi pellet machine can use an automated feeder to achieve uniform feeding, so that the pellet production is a lot more smooth.



Control the dampness content

Generally, the dampness material of resources ought to be 10% -18%. If the dampness content is too reduced, the raw products will be as well hard. They will certainly enhance the power consumption as well as the abrasion of the pellet machine. On the other hand, resources with high moisture content are difficult to grate, which will boost the abrasion of the hammer mill. Besides, Journalism and also friction in the pellet mill will warm up the raw materials and also create the wetness to vaporize. The vaporized dampness will mix with the timber powders as well as obstruct the holes on the die, therefore minimizing the pellet manufacturing.



Tidy the components consistently

The pelletizing process will produce a whole lot timber dust, yet the pellet equipment are generally not equipped with dirt defense gadget. This needs us to clean the roller, die, main shaft and bearing regularly. Clear up the sawdust in slots, spaces and screw openings, or they might trigger crack of the parts.




If you don't utilize the pellet machine for long period of time, I recommend you to send off the elements and also clear up the pellets inside the die as well as the sawdust attached to the mold and mildew surface area, incase they become rigid and also difficult to eliminate. At the same time, the sawdust will certainly absorb water and also increase the corrosion of the parts.



Lubricate the roller, shafts as well as transmission

Before the first time usage, include lubricate oil to the transmission, shafts as well as bearings. In day-to-day usage, you need to lubricate the roller and major shaft daily, and lube the transmission every a fifty percent year. If the roller is short of oil, it will create damage to the bearing and roller shaft, even break down the pellet machine.



Select ideal dimension of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm and also 8mm is the most popular. The size of die is identified by the basic materials. If the holes are undersized, the pellet yield will be low and even no pellets appearing. Meanwhile, they will certainly raise the pressure in between the roller as well as die as well as reduce the functioning life of the pellet machine. So you need to seek advice from the sales to pick an ideal die



Adjust the clearance in between the roller and also die.

The roller as well as die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing effect as well as the working life. The appropriate clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick as well as minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will enhance, as well as affect the functioning life.



In level die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and also screw back for 15 ° -30 °. Keep the two screws in well balanced placements. After basics , you can attach the lock bolts. In ring die pellet machine, see to it the clearance between each side of the roller and the ring die coincides. Simply put, the roller and ring die needs to in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Location the pellet machine in dry areas

To protect the pellet machine from damp, we require to put the pellet equipment in a clean, completely dry as well as aerated setting. The steel components are simple to obtain rust under moist problem, and also the electrical motor will certainly have faster way or electric leak. These will shorten the functioning life of the pellet machine.

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