Notes

Exactly how to prolong the functioning life of a pellet equipment?<br>
Every equipment has a particular working life. It relies on the using components. In terms of pellet equipments, the using components consists of roller, die (ring die or flat die), bearing, as well as gearbox, and so on the functioning life of a ring die is 800-1200 hrs, a level die is 600-800 hrs, and a roller is around 1000 hours. The functioning life is established by the product top quality, yet additionally influenced by your using routines. Correct use and regular upkeep can prolong the working life of a pellet equipment.



Feed the pellet machine with oil combination

Every single time when you finish pellet manufacturing, feed oil mixtures (mixed sawdust and made use of oil) to the pellet equipment as well as let it run for 1-2 mins, then you can shut down the equipment. Hereafter process, the die openings are filled with oil blend and won't get blocked by the resources With this action, you can begin making pellets straight the next time. It can not just save your time yet also prolong the working life of the pellet equipment.



However if you don't use the pellet equipment for over 1 month, you would certainly better get the oil blend in the die, or they would get solidified as well as hard to clear up. This is not good for later usage.



Control the purity of basic materials.

Before beginning the machine, see to it there is no contaminants in the feed receptacle. But do not put you hand right into the receptacle when the pellet machine is running. If there is abnormal sound in the feed hopper, you ought to close down the machine as well as eliminate the contaminants, and start it again.



Make certain there is no rocks, steels, huge timber blocks in the raw materials. their website allowing, install a Tublar Magnet or a RCYB on the feed receptacle to avoid steels entering into the pellet equipment. Besides, you can utilize an automatic feeder to achieve uniform feeding, to make sure that the pellet manufacturing is extra smooth.



Control the wetness content

Typically, the dampness web content of resources must be 10% -18%. If the moisture material is as well reduced, the raw products will be also tough. They will raise the power usage as well as the abrasion of the pellet machine. On the other hand, resources with high dampness content are difficult to grate, which will certainly increase the abrasion of the hammer mill. Besides, get more as well as rubbing in the pellet mill will warm up the raw materials as well as create the dampness to evaporate. The evaporated dampness will certainly blend with the wood powders and obstruct the holes on the die, thus decreasing the pellet production.



Tidy the parts routinely

The pelletizing process will generate a lot wood dust, but the pellet equipment are generally not equipped with dust security device. This requires us to clean the roller, die, main shaft as well as bearing regularly. Clear up the sawdust in slots, voids as well as screw openings, or they might create crack of the parts.



If you do not utilize the pellet machine for very long time, I advise you to dispatch the elements and clear up the pellets inside the die and also the sawdust affixed to the mold surface, incase they come to be rigid as well as difficult to get rid of. On the other hand, the sawdust will soak up water and increase the corrosion of the elements.



Oil the roller, shafts and gearbox

Prior to the very first time use, include lube oil to the gearbox, shafts and bearings. In everyday usage, you need to lube the roller and also primary shaft each day, and also lubricate the transmission every a fifty percent year. If the roller is short of oil, it will cause damages to the bearing and roller shaft, even break down the pellet equipment.



Pick ideal size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most popular. The dimension of die is identified by the resources. If the holes are undersized, the pellet return will certainly be low as well as also no pellets appearing. On the other hand, they will enhance the pressure in between the roller and also die and also reduce the functioning life of the pellet equipment. So you require to speak with the sales to pick a suitable die



Change the clearance between the roller and also die.

The roller as well as die (level die or ring die) is the core part of the pellet machine. Their clearance influence the pelletizing effect as well as the functioning life. The ideal clearance is between 0.1 mm and 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be too thick and also decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will enhance, and affect the working life.



In flat die pellet equipment, there are adjusting nuts on the 2 sides of the equipment body. Tighten them up and screw back for 15 ° -30 °. Keep both screws in balanced settings. After that, you can attach the lock screws. In ring die pellet equipment, ensure the clearance in between each side of the roller and the ring die is the same. Simply put, the roller as well as ring die should in the exact same axis, in case the eccentric roller reason abrasion to the ring die.



Location the pellet equipment in dry areas

To secure the pellet equipment from moist, we need to put the pellet equipment in a tidy, dry and also aerated atmosphere. The metal components are easy to obtain corrosion under damp condition, as well as the electric motor will certainly have faster way or electric leak. These will certainly shorten the working life of the pellet machine.


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