Notes

Just how to prolong the working life of a pellet equipment?<br>
Every equipment has a certain working life. It depends on the using components. In regards to pellet equipments, the putting on components consists of roller, die (ring die or flat die), bearing, as well as transmission, and so on the functioning life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and also a roller is around 1000 hours. The functioning life is identified by the product top quality, however additionally affected by your making use of practices. flat die pellet mill as well as routine upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet machine with oil combination

Whenever when you finish pellet production, feed oil blends (combined sawdust as well as made use of oil) to the pellet equipment and allow it operate for 1-2 minutes, then you can close down the machine. Hereafter process, the die openings are full of oil combination and won't get obstructed by the resources With this action, you can begin making pellets directly the next time. It can not only conserve your time however also prolong the functioning life of the pellet equipment.



However if you don't utilize the pellet machine for over 1 month, you 'd better take out the oil blend in the die, or they would get hardened as well as challenging to improve. This is not good for later use.



Control the pureness of basic materials.

Before beginning the equipment, make sure there is no foreign matters in the feed receptacle. But don't place you hand into the hopper when the pellet machine is running. If there is unusual sound in the feed receptacle, you ought to close down the equipment and eliminate the contaminants, and start it once more.



Ensure there is no rocks, metals, large timber blocks in the raw materials. Condition permitting, mount a Tublar Magnet or a RCYB on the feed hopper to stop steels entering into the pellet equipment. Besides, richi pellet can make use of an automated feeder to attain uniform feeding, to make sure that the pellet manufacturing is a lot more smooth.



Control the dampness web content

Typically, the dampness web content of basic materials ought to be 10% -18%. If the dampness web content is also reduced, the raw materials will be too tough. They will enhance the power consumption and the abrasion of the pellet machine. On the other hand, basic materials with high wetness material are hard to pulverize, which will raise the abrasion of the hammer mill. Besides, The pressing and rubbing in the pellet mill will warm up the raw products as well as trigger the dampness to vaporize. The evaporated moisture will mix with the wood powders and obstruct the holes on the die, thus lowering the pellet production.




Clean the components consistently

The pelletizing procedure will generate a great deal wood dirt, yet the pellet equipment are normally not equipped with dirt security gadget. This needs us to cleanse the roller, die, major shaft and also bearing regularly. Clear up the sawdust in ports, gaps and screw holes, or they might trigger crack of the components.



If you do not make use of the pellet equipment for long period of time, I advise you to dispatch the components as well as clear up the pellets inside the die as well as the sawdust attached to the mold surface area, incase they come to be stiff as well as hard to eliminate. On the other hand, the sawdust will certainly take in water and also increase the deterioration of the components.



Lube the roller, shafts and gearbox

Prior to the first time use, include lube oil to the gearbox, shafts and also bearings. In day-to-day use, you need to lubricate the roller and also major shaft daily, as well as lubricate the gearbox every a fifty percent year. If the roller is short of oil, it will trigger damages to the bearing as well as roller shaft, even break down the pellet machine.



Choose appropriate size of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is one of the most popular. The size of die is identified by the raw materials. If the holes are undersized, the pellet return will be reduced and also no pellets appearing. On the other hand, they will certainly increase the pressure in between the roller as well as die as well as shorten the functioning life of the pellet equipment. So you require to consult the sales to select a suitable die



Change the clearance in between the roller and die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing impact as well as the functioning life. The ideal clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be as well thick as well as lower the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will certainly raise, and affect the functioning life.



In level die pellet machine, there are adjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Maintain the two screws in well balanced settings. Then, you can attach the lock bolts. In ring die pellet machine, make certain the clearance in between each side of the roller and the ring die coincides. In other words, the roller as well as ring die needs to in the very same axis, in case the eccentric roller reason abrasion to the ring die.



Place the pellet equipment in dry locations

To shield the pellet equipment from wet, we need to place the pellet equipment in a tidy, completely dry as well as ventilated setting. The metal parts are easy to get corrosion under damp condition, and the electrical motor will certainly have faster way or electric leak. These will reduce the functioning life of the pellet equipment.

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