Notes

Just how to prolong the working life of a pellet machine?<br>
Every machine has a specific working life. It relies on the wearing components. In terms of pellet equipments, the wearing parts includes roller, die (ring die or flat die), bearing, as well as gearbox, etc the working life of a ring die is 800-1200 hrs, a level die is 600-800 hours, and also a roller is around 1000 hrs. The working life is established by the item quality, but also influenced by your utilizing routines. Correct use as well as normal maintenance can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil mixture

Every time when you complete pellet manufacturing, feed oil mixes (combined sawdust and made use of oil) to the pellet equipment as well as let it run for 1-2 minutes, then you can shut down the machine. After this process, the die holes are loaded with oil mixture and will not get blocked by the resources With this step, you can begin making pellets directly the following time. It can not just save your time yet likewise prolong the working life of the pellet equipment.



But if you don't use the pellet machine for over 1 month, you 'd much better secure the oil combination in the die, or they would certainly get set as well as challenging to clean up. This is not good for later usage.



Control the pureness of raw materials.

Before starting the machine, see to it there is no contaminants in the feed hopper. Yet don't put you hand right into the receptacle when the pellet equipment is running. If there is uncommon noise in the feed receptacle, you must close down the equipment and eliminate the contaminants, and also start it once again.



Ensure there is no stones, steels, big wood obstructs in the raw materials. Condition allowing, set up a Tublar Magnet or a RCYB on the feed receptacle to avoid steels getting involved in the pellet equipment. Besides, you can utilize an automatic feeder to accomplish consistent feeding, to make sure that the pellet production is much more smooth.



Control the moisture web content

Generally, the dampness material of raw materials need to be 10% -18%. If the wetness web content is as well low, the raw materials will be too difficult. https://corridadascores.com/biomass-pellet-mill-for-sale/ will boost the power intake and the abrasion of the pellet equipment. On the other hand, basic materials with high wetness web content are tough to pulverize, which will boost the abrasion of the hammer mill. Besides, The pressing as well as rubbing in the pellet mill will warm up the raw products and also cause the dampness to vaporize. The evaporated moisture will certainly mix with the timber powders and obstruct the holes on the die, thus reducing the pellet production.



Tidy the elements frequently

The pelletizing procedure will certainly create a great deal wood dust, however the pellet machine are normally not furnished with dirt protection device. This requires us to cleanse the roller, die, major shaft and also bearing regularly. Clear up the sawdust in slots, voids and also screw openings, or they might trigger fracture of the components.




If you don't use the pellet machine for long period of time, I recommend you to send off the components and clear up the pellets inside the die and also the sawdust affixed to the mold and mildew surface, incase they become stiff as well as tough to remove. On the other hand, the sawdust will certainly soak up water and also speed up the rust of the components.



Lube the roller, shafts as well as transmission

Before the first time use, add lubricate oil to the gearbox, shafts and also bearings. In everyday use, you should lubricate the roller as well as major shaft daily, and also lubricate the transmission every a fifty percent year. If the roller is short of oil, it will cause damages to the bearing and roller shaft, even break down the pellet equipment.



Choose suitable dimension of die

The hole size of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is the most prominent. The size of die is determined by the raw materials. If the holes are undersized, the pellet return will certainly be low and even no pellets appearing. On the other hand, they will certainly boost the stress between the roller as well as die as well as reduce the functioning life of the pellet machine. So you need to consult the sales to select an ideal die



Readjust the clearance in between the roller and die.

The roller as well as die (flat die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing effect and also the functioning life. The ideal clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be as well thick and also decrease the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and die will certainly increase, and also affect the functioning life.



In flat die pellet machine, there are readjusting nuts on the 2 sides of the machine body. Tighten them up and also screw back for 15 ° -30 °. Keep the two screws in balanced placements. After that, you can fasten the lock bolts. In ring die pellet machine, make sure the clearance between each side of the roller as well as the ring die coincides. In richi pellet mill , the roller and ring die needs to in the exact same axis, in case the eccentric roller cause abrasion to the ring die.



Place the pellet machine in completely dry places

To shield the pellet machine from moist, we require to position the pellet equipment in a clean, completely dry as well as ventilated setting. The steel parts are very easy to get corrosion under damp condition, as well as the electric motor will certainly have faster way or electric leakage. These will reduce the functioning life of the pellet machine.

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