Notes

Just how to prolong the functioning life of a pellet machine?<br>
Every machine has a certain functioning life. It depends upon the wearing parts. In terms of pellet machines, the putting on components consists of roller, die (ring die or level die), bearing, and gearbox, etc the working life of a ring die is 800-1200 hours, a level die is 600-800 hrs, and a roller is around 1000 hrs. The working life is determined by the product quality, however likewise affected by your utilizing habits. Correct use as well as regular upkeep can prolong the working life of a pellet machine.



Feed the pellet machine with oil combination

Every single time when you end up pellet manufacturing, feed oil mixtures (combined sawdust and utilized oil) to the pellet equipment as well as let it operate for 1-2 minutes, then you can shut down the machine. Hereafter process, the die openings are filled with oil mixture and also won't get blocked by the raw materials With this step, you can start making pellets straight the next time. It can not just save your time but likewise prolong the functioning life of the pellet equipment.



However if you do not use the pellet equipment for over 1 month, you would certainly much better secure the oil mixture in the die, or they would certainly obtain solidified and difficult to clean up. This is bad for later usage.



Control the purity of raw materials.

Prior to beginning the machine, ensure there is no foreign matters in the feed hopper. But don't place you hand into the receptacle when the pellet machine is running. If there is uncommon sound in the feed receptacle, you should close down the machine and also eliminate the foreign matters, and also start it once again.



Make certain there is no stones, steels, big wood obstructs in the raw materials. Condition allowing, install a Tublar Magnet or a RCYB on the feed hopper to avoid metals getting into the pellet equipment. Besides, you can use an automated feeder to attain consistent feeding, to make sure that the pellet manufacturing is extra smooth.



Control the moisture web content

Usually, the moisture material of resources must be 10% -18%. If the wetness material is as well reduced, the raw materials will certainly be also tough. They will increase the power intake and also the abrasion of the pellet equipment. On the other hand, raw materials with high wetness content are difficult to pulverize, which will raise the abrasion of the hammer mill. Besides, The pressing and friction in the pellet mill will heat up the raw materials and also cause the moisture to evaporate. The evaporated wetness will mix with the timber powders and obstruct the holes on the die, hence lowering the pellet production.



Tidy the elements on a regular basis

The pelletizing process will certainly produce a lot wood dirt, however the pellet equipment are usually not geared up with dust security tool. This requires us to clean up the roller, die, main shaft and also bearing consistently. Clear up the sawdust in slots, gaps and also screw holes, or they might trigger crack of the parts.



If you don't make use of the pellet equipment for long period of time, I suggest you to send off the elements and also clear up the pellets inside the die and the sawdust affixed to the mold and mildew surface, incase they become tight and hard to eliminate. Meanwhile, sites will soak up water and increase the rust of the parts.




Lubricate the roller, shafts as well as transmission

Prior to the first time use, add lube oil to the gearbox, shafts as well as bearings. In daily usage, you should lubricate the roller and major shaft each day, and oil the gearbox every a half year. If the roller lacks oil, it will create damages to the bearing and roller shaft, even break down the pellet equipment.



Pick suitable size of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm as well as 8mm is the most preferred. The size of die is established by the basic materials. If the holes are undersized, the pellet return will be reduced as well as even no pellets coming out. At the same time, they will certainly raise the pressure between the roller and die and shorten the functioning life of the pellet machine. So you require to speak with the sales to choose a suitable die



Change the clearance in between the roller and also die.

The roller and die (level die or ring die) is the core part of the pellet equipment. Their clearance affect the pelletizing effect as well as the functioning life. cattle feed pellet manufacturers is in between 0.1 mm as well as 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will certainly be too thick and also decrease the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller and die will enhance, and also affect the functioning life.



In flat die pellet machine, there are changing nuts on the 2 sides of the equipment body. Tighten them up as well as screw back for 15 ° -30 °. Keep the two bolts in balanced settings. After that, you can attach the lock screws. In ring die pellet equipment, make sure the clearance in between each side of the roller as well as the ring die coincides. In other words, the roller as well as ring die ought to in the same axis, in case the eccentric roller cause abrasion to the ring die.



Place the pellet equipment in dry areas

To protect the pellet equipment from wet, we need to position the pellet machine in a tidy, completely dry as well as ventilated setting. The steel parts are very easy to obtain rust under moist condition, and the electrical motor will certainly have faster way or electrical leakage. These will certainly reduce the functioning life of the pellet machine.

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