Notes

Exactly how to prolong the working life of a pellet equipment?<br>
Every machine has a particular functioning life. It relies on the using components. In regards to pellet equipments, the putting on parts consists of roller, die (ring die or flat die), bearing, and transmission, and so on the functioning life of a ring die is 800-1200 hours, a flat die is 600-800 hours, and also a roller is around 1000 hrs. The functioning life is figured out by the product top quality, but also affected by your making use of behaviors. Correct use and regular maintenance can prolong the functioning life of a pellet machine.



Feed the pellet equipment with oil blend

Whenever when you complete pellet manufacturing, feed oil mixtures (blended sawdust and also made use of oil) to the pellet equipment and also allow it operate for 1-2 minutes, then you can close down the equipment. Hereafter procedure, the die openings are loaded with oil mixture and also will not get blocked by the raw materials With this action, you can begin making pellets straight the following time. It can not only conserve your time however also prolong the working life of the pellet machine.



Yet if you don't make use of the pellet machine for over 1 month, you would certainly much better obtain the oil combination in the die, or they would certainly get set and challenging to clear up. hop pelletizer equipment is bad for later usage.



Control the pureness of raw materials.

Before starting the machine, ensure there is no contaminants in the feed receptacle. Yet do not place you hand right into the hopper when the pellet equipment is running. If there is abnormal sound in the feed hopper, you need to shut down the machine and get rid of the contaminants, as well as begin it once again.




Ensure there is no stones, metals, big wood obstructs in the raw products. Problem permitting, set up a Tublar Magnet or a RCYB on the feed hopper to stop metals entering into the pellet machine. Besides, you can make use of an automatic feeder to achieve consistent feeding, to ensure that the pellet production is much more smooth.



Control the wetness web content

Usually, the dampness web content of resources must be 10% -18%. If the dampness web content is also reduced, the raw materials will certainly be also hard. They will enhance the power usage and also the abrasion of the pellet equipment. On the other hand, resources with high wetness content are difficult to grate, which will increase the abrasion of the hammer mill. Besides, Journalism and also rubbing in the pellet mill will certainly warm up the raw materials as well as trigger the wetness to evaporate. The vaporized moisture will mix with the timber powders and obstruct the holes on the die, hence minimizing the pellet production.



Clean the elements regularly

The pelletizing process will create a whole lot timber dirt, however the pellet machine are usually not geared up with dirt protection device. This needs us to clean up the roller, die, primary shaft and bearing regularly. Clear up the sawdust in ports, voids as well as screw openings, or they might cause fracture of the components.



If you don't use the pellet machine for very long time, I advise you to dispatch the elements as well as clear up the pellets inside the die as well as the sawdust connected to the mold and mildew surface area, incase they end up being tight and also tough to remove. On the other hand, the sawdust will certainly soak up water as well as increase the deterioration of the parts.



Oil the roller, shafts and also gearbox

Before the first time use, include lube oil to the transmission, shafts and also bearings. In everyday use, you must lube the roller and also primary shaft on a daily basis, and oil the transmission every a fifty percent year. If the roller lacks oil, it will trigger damage to the bearing and also roller shaft, even break down the pellet equipment.



Select appropriate dimension of die

The hole size of the die is from 2.5-10mm, and the 4mm, 6mm and also 8mm is the most prominent. The dimension of die is determined by the raw materials. If the holes are undersized, the pellet return will certainly be reduced and even no pellets appearing. At the same time, they will increase the stress in between the roller as well as die as well as shorten the functioning life of the pellet equipment. So you require to speak with the sales to select an ideal die



Adjust the clearance between the roller and die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing impact as well as the working life. The appropriate clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw material layer will be too thick as well as minimize the pellet return. If the clearance is less than 0.1 mm, the abrasion of the roller and also die will boost, as well as affect the functioning life.



In level die pellet machine, there are adjusting nuts on the 2 sides of the machine body. Tighten these details up as well as screw back for 15 ° -30 °. Keep both screws in well balanced positions. Then, you can secure the lock screws. In ring die pellet equipment, make certain the clearance in between each side of the roller and the ring die coincides. In other words, the roller and also ring die needs to in the very same axis, in case the eccentric roller cause abrasion to the ring die.



Area the pellet equipment in dry areas

To protect the pellet equipment from damp, we need to put the pellet machine in a tidy, dry and also ventilated setting. The steel parts are simple to obtain rust under damp problem, and the electrical motor will have faster way or electric leakage. These will reduce the functioning life of the pellet equipment.

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