Notes

Exactly how to prolong the functioning life of a pellet equipment?<br>
Every machine has a certain working life. It depends on the wearing parts. In terms of pellet equipments, the wearing components includes roller, die (ring die or level die), bearing, and also gearbox, and so on the working life of a ring die is 800-1200 hours, a flat die is 600-800 hrs, and a roller is around 1000 hrs. The working life is identified by the item quality, but also influenced by your using behaviors. Appropriate use and routine upkeep can prolong the functioning life of a pellet equipment.



Feed the pellet equipment with oil combination

Whenever when you finish pellet production, feed oil combinations (combined sawdust and also made use of oil) to the pellet equipment and also allow it operate for 1-2 mins, then you can close down the equipment. After chicken litter pellets processing machine , the die openings are loaded with oil mixture as well as won't obtain blocked by the raw materials With this action, you can begin making pellets straight the next time. It can not only save your time however additionally prolong the functioning life of the pellet equipment.



However if you do not make use of the pellet machine for over 1 month, you 'd much better get the oil mixture in the die, or they would obtain set and also challenging to clear. This is not good for later usage.



Control the purity of raw materials.

Prior to starting the machine, see to it there is no foreign matters in the feed hopper. But don't place you hand into the receptacle when the pellet machine is running. If there is unusual noise in the feed receptacle, you ought to shut down the machine as well as remove the contaminants, and start it again.



Make certain there is no stones, metals, large timber blocks in the raw materials. Condition allowing, mount a Tublar Magnet or a RCYB on the feed receptacle to prevent steels entering the pellet equipment. Besides, you can use an automated feeder to accomplish uniform feeding, to make sure that the pellet production is much more smooth.



Control the dampness material

Usually, the dampness content of basic materials need to be 10% -18%. If the wetness material is as well reduced, the raw materials will be also difficult. They will enhance the power usage as well as the abrasion of the pellet equipment. On the other hand, basic materials with high moisture content are hard to pulverize, which will increase the abrasion of the hammer mill. Besides, The pressing and also friction in the pellet mill will warm up the raw materials and also create the dampness to vaporize. The vaporized dampness will certainly mix with the timber powders and also block the holes on the die, hence lowering the pellet manufacturing.



Clean the components consistently

The pelletizing process will certainly generate a great deal wood dirt, yet the pellet equipment are usually not furnished with dirt protection tool. This requires us to clean the roller, die, primary shaft as well as bearing on a regular basis. Clear up the sawdust in slots, gaps and also screw openings, or they might create fracture of the elements.



If you don't use the pellet equipment for long time, I advise you to dispatch the elements as well as clear up the pellets inside the die and the sawdust attached to the mold and mildew surface, incase they become tight and also difficult to eliminate. On chicken pellet maker , the sawdust will absorb water and also accelerate the corrosion of the components.



Lube the roller, shafts as well as transmission

Before the very first time usage, add lubricate oil to the transmission, shafts as well as bearings. In day-to-day use, you need to lubricate the roller and also primary shaft on a daily basis, and lube the transmission every a half year. If the roller lacks oil, it will certainly trigger damages to the bearing and also roller shaft, even break down the pellet equipment.



Choose ideal dimension of die

The hole dimension of the die is from 2.5-10mm, as well as the 4mm, 6mm as well as 8mm is one of the most preferred. The size of die is determined by the resources. If the holes are undersized, the pellet return will certainly be low and also even no pellets appearing. Meanwhile, they will certainly boost the stress in between the roller and also die and reduce the working life of the pellet equipment. So you need to get in touch with the sales to choose an appropriate die



Change the clearance between the roller and die.

The roller and die (level die or ring die) is the core part of the pellet machine. Their clearance affect the pelletizing impact and also the functioning life. The ideal clearance is between 0.1 mm and also 0.3 mm. If the clearance is larger than 0.3 mm, the raw product layer will be also thick as well as minimize the pellet yield. If the clearance is less than 0.1 mm, the abrasion of the roller as well as die will boost, as well as influence the functioning life.



In flat die pellet machine, there are adjusting nuts on the 2 sides of the machine body. Tighten them up and screw back for 15 ° -30 °. Keep both bolts in balanced settings. Then, you can fasten the lock screws. In ring die pellet machine, ensure the clearance between each side of the roller and the ring die coincides. In other words, the roller and ring die must in the exact same axis, in case the eccentric roller reason abrasion to the ring die.




Location the pellet equipment in completely dry areas

To protect the pellet machine from damp, we require to put the pellet machine in a clean, completely dry and also aerated environment. The steel components are easy to get rust under damp problem, and also the electrical motor will certainly have shortcut or electrical leakage. These will reduce the working life of the pellet equipment.

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