Notes

---- Abt Cont --------- Dr. Siegfried Rainer and Mr. Rolf Blume-------------
One of the leading auto / truck parts manufacturer...
Automotive division and Rubber division
Automotive - Powertrain , Chasis and Saftey
• Chassis & Safety
• Powertrain
• Interior
• Passenger car & Light Truck Tires
• Commercial Vehicle Tires
• ContiTech


---------------Motivation ------------ From career point of view-----
- I am already worked in Korea for over 4.5 years , i have gained very good insights about the customers in korea and asisan region. At this point of time i want to leverage that experience and bring it back to Germany

- Conti being one of largest automotive part manufacturing company has a good standing in Europe and outside europe. So I can bring a lot to the table for continental with my work experience of working in different cultures and work envirornment and especially in the MES sector for manufacturing.

- Having worked in automotive sector before, I wish to work again in a German automotive sector and hence conti. Also I have work exp of workig in large multicultural companies like Samsung, Siemens, SK etc.. so i settleing down in Conti work force should be quite seamless.

---- From Personal Point of view----
- Having studied and worked in Germany before, I feel very comfortable settling back in
German work environment. I can also speak the language so it makes life a lot easier.

- Me and wife plan to stay in Germany for probably the rest of our lives, we have been married for over 3 years now and we plan to raise a family ..and we plan to do that in Europe

- We both can speak German we she is also quite familiar with German working style and culture so us to fit back in German work culture and environment is quite easy and seamless

- I have very close friends and family members staying in Germany and Austria.. So you know we already have the social circle to rely on.. we are coming into a very known environment.






-----------------Experience --- Dr. Siegfried Rainer and Mr. Rolf Blume-----------------------------------------

- I have over 10.5 years of work experience with almost 80% of experience in the Manufacturing Industry and Industrial automation as a System Integrator. In different sectors like Solar with Solarworld AG, Automotive , Electronics, Oil and Energy and bit of it Semiconductors- But mainly in discrete manufacturing. Majority of exp in MES but also in Equipment integration and business layer intergration

--Focus on Project Leader ----
- Currently I work as Sr. IT MES consultant / Manufacturing Solutions project Leader with Samsung... I am the Managing of the 15-member team. ( its a group of multicultural people , distributed in diff geographic locations..). So few are working on Local projects and few for International projects. My work with my team involves in Scoping the project and then marshaling and handling the resource in my team, distributing the work and creating a project plan, project reporting to the higher management, Any change request that happen or conflicts that happen , resolving those conflicts and reporting them.

- I have a MESA certification for MES/MOM methodologies – So I CONSULT the production sites and line managers about the “BEST PRACTICES OF MANUFACTURING SOLUTION” according to MESA and ISA-95 standards.
Giving Demo/Workshops/Introduction of MES to different production sites – which involved Organizing and STRUCTURING the teams , training , creating user manuals, administration guides etc.
OPTIONAL : (Eg : Following Open standards eg: B2MML using XML etc.. eg: master data management best practices. User principles of SOA, standardized B2MML, Business process mgmt and ESB for integration , Master Data managent (MDM ) )

- Consult the business departments to OPTIMIZE their business process for different production plants. Also Consulting on their IT Architecture and improving their existing arch. Eg: (Trying to move MES to cloud based MES, using concepts of big-data for MES, real time analytic etc.. ) .

- One of the very important task is im responsible for Standardizing our Solution architecture for all our global production plants. My efforts are concerned towards creating a harmonized multi-site solution based on a generic MES template to Integrate the MES across different site . Samsung has 28 production sites and they use legacy system. So migrating those legacy systems to new MES system. We have federated architecture of MES with HQ controlling all sites.

- Proving 2nd and 3rd level , support to our customers in different Production sites. Development, Deployment and MAINTAINING the Solution which is developed by my team and rolled-out on different sites. Resolving CUSTOMER ISSUES and problems, or any new change requests that happen. So I am their SPOC or interface between Customers and Product Engineering teams or Escalation Manager for shop floor personnel and line manager. and then after i understand their problem, i route to the concerned department which is responsible to solve it. in short the entire " APPLICATION Management"

- Setting up a clear communication channel between different departments like Product Engineering teams, Shop floor personnel, Business layer which is ERP , SCM and CRM Teams. (These teams are in both internationally and locally placed ). So coordinating with them, about the current status of each project and monitoring the progress

- Technical Collaborating with different Subject Matter Experts, IT deparments of different production sites, OEM vendors, Suppliers to achieve the same goal. Also with production line engineers ,departments like Production team , planning teams, supply chain team, logistics and packaging team, Sales team getting their requirements and prioritizing them. I typically represent the customers , I have to think from the customers prespective and see how it benifits them and i understand their needs-
Consulting customers particularly on Vertical Integrating of MES with Business Layer, CRM, Logistics, SCM and PLM typically SAP integration, EAI (Enterprise application intergratoin eg: Tibco rendevouz), BPM and BRM. CIM and EES (Equipment engineering system) applications

- One my important roles is to expand the samsung portfolio for MES, by looking at new potential industries like Steel and Rolling Mills, Solar industry and leverage the MES expertise of Samsung and Miracom products. Typically in Vertical Integration and Production Optimization ( eg : SPC, APC, Predictive maintainence etc..)

Requirement elicitation from the our global and local sites and implementing those changes according to the priority.Testing the MES solution in-house (different types of testing) and then final deployment and commissioning of software.

- Since I have technical background I often Training the IT team about best practices eg (QA, SVN etc..)/ , releasing documents to Development teams, training manuals, coaching the Maintenance managers in the production line. So I have worked on MES and solutions based on C#, Java . and worked on database like Oracle, MS SQL, mysql, postresql. Etc..

- Created Generic/modular MES covering Quality Management, Labor management , Process Management , Product Tracking and Tracing , Data acquisition , Resource Management (recipes) ,Quality Management Performance analysis, Work In progress (WIP) , Material management Handing Production management , Production planning








---------------- WORK WITH MES VENDORS --------
- I have worked with several MES vendors like - Rockwell, Siemens , GE,CamLine... etc..Created

-- The idea was to increase productivity, lower the production cost , decrease the inventory , increase OEE ,

- Provide EMI and BI solutions for Production manager and Stakeholders respectively

------------- Standardization benefits of MES ----------

lowers cost of maintaning the IT systems, Improving quality control , Improving better visibility to shop floor activities(Real-time) , faster product development and delivery to market , improving OEE , Better collaboration , standarization of reporting, reduces Total cost of owernship (TCO) by connecting users, content and enterprise applications
eg:reduce cycle time and recipet of good in SCM

-------------- Salary Validation -------------- around 75K as base salary ------
Have over 10 year of experience , majority in MES and Industrial Automation and Process Consulting, in different IT sectors like Automotives, Oil and Energy as Lead MES consultant, Team Leader- Handled teams and projects with over 15 people geographically located.
Master Degree
I can speak 4 languages (English, German, Hindi and Punjabi and Bit of korean )
Bring a lot to the table with MES consluting, New initiatives , Worked with new bleeding edge technologies like Big data, Virtualization , Real Time analytics

--------Integration mechanism --------
- Interface centeric - using EAI tools
use SOA and ESB together or Manufacturing service bus with MDM
- Data centric approach - using ETL model
- Model centric - Using Business Process Management using Business Rules Modelling
SPC - statistical Process control - infrastructure tool for Production control quality in
Semiconductor industry.
SPC allows you to predict tool trends like - when the machine is due for maintanence , tools wear

------------------QUESTIONS for CON-----------------

- I understand there are several divisions - This is in Automotive division and further in Powertrain , chasis , interior, engineering. This position is for which division ?
- I assume conti has several production plans – does conti already have standardized the production plants ?
- Real Time Enterprise Implementation ?
- Training program within regarding their existing process and products




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