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Floating fish feed extruder for sale
1. What's floating fish feed extruder?
Due to the benefits of floating fish feed extruder puffing, more and more feed mills have actually started to smoke aquafeed.
Currently, the main working concept of the floating fish feed extruder made use of in the floating fish feed mill is to deal with the powdery material containing a specific amount of starch (more than 20%) with a conditioner, to make sure that the dampness web content of the material can reach 25% to 27%, and the temperature is raised to 80 ℃ ～ 100 ℃.
The floating fish feed extruder includes a feeding system, a transmission system, an extrusion system, a releasing die and an electric control system. The quenched and also solidified material enters the screw extrusion zone.
Since the quantity of the extrusion area gradually reduces along the axis, the stress on the product progressively raises, and the compression ratio can get to 4 to 10.
The product is pressed by the floating fish feed extruder screw extrusion, as well as accompanied by solid shear as well as rubbing, the stress as well as temperature increase sharply. Under the action of heat and high pressure, the starch in the material can be primarily entirely gelatinized, and also the protein is partially deformed.
( 1) The whole floating fish feed extruder is made of stainless steel, which is hygienic, safe and also trustworthy, simple to tidy.
( 2) The floating fish feed extruder design adheres to automatic assembly line production, with small footprint and also less labor. The tools is easy to operate, conserving time and effort, and also minimizing labor usage.
With the rapid growth of the water feed market, the domestic demand for water feed has been driven. According to this market demand, RICHI has looked into and established various types of floating fish feed extruders.
2. Refine flow of freshwater fish feed production line:
The floating fish feed extruder embraces twin-screw extrusion modern technology, integrated with Richi Machinery's experience in puffing innovation study for years, and also is a new generation of puffed food devices made and also produced to satisfy the requirements of food and relevant industries.
The floating fish feed extruder production line has the advantages of steady manufacturing efficiency, versatile procedure, totally automated manufacturing process, lovely look (making use of stainless-steel product), etc.
Basic material preparation → blending → communicating → extrusion → conveying → drying out → oil shot → spices → cooling → screening → product packaging
（ 1 ） Resources cleansing
Invoice of raw corn and soybean dish wholesale; the clean-up process is all procedure devices that pass the corn and also soybean dish that has actually passed the assessment of the raw material assessor right into the silo.
In this procedure, the contaminations in the raw products are first of all eliminated by the impurity removal equipment, and afterwards carried to the silo as planned by the receiving tools and the demagnetization tools.
The floating fish feed extruder production line devices consists of getting gadgets (such as unloading pits, platforms, and so on), communicating equipment, primary cleansing displays, and also magnetic splitting up gadgets (such as permanent magnet drums, irreversible magnet drums, and so on).
For the invoice of bagged basic materials, it implies that the loading and discharging workers unload the raw products that have actually passed the evaluation of the raw material assessors and keep them nicely in the storage facility.
In the process of receiving the goods, four factors need to be done:
Precisely count the amount;
There is no top quality trouble in the raw products;
The obtaining course is right;
The receiving environment is tidy.
（ 2 ） Component process
The batching process is to weigh the raw materials in the batching bin from the feeder under each batching container to the batching according to the formula needs. After each raw material is evaluated by the batching range, the raw material is carried to the powder storage space silo.
The active ingredients are evaluated from the silo, these evaluated basic materials get in the powder silo, a small amount of material and also premix are included directly as well as manually weighed and then took into the silo for blending. The quality of the batching procedure directly affects the accuracy of product batching.
（ 3 ） Crushing procedure
The pulverization procedure means that the raw products to be grated in the silo are sent to the crusher to be pulverized into powder, and then sent out to the silo to be mixed by the conveyor prior to usage. The function of this procedure is to manage the pellet size of the product.
The style efficiency of the crusher in this procedure figures out the manufacturing ability of the process devices, and also it is likewise the procedure with the largest energy usage in the manufacturing of powdery products.
（ 4 ） Mixing process
In the mixing process of floating fish feed extruder plant, the crushed raw materials are released from the blending container into the mixer, and oil is contributed to the feed in the mixer with the fluid enhancement system as needed to make the elements uniformly mixed to accomplish the preferred blending impact uniformity.
The material released from the mixer is the finished item, which is directly sent to the product packaging procedure of the finished item for product packaging as well as leaving the floating fish feed extruder production line. When generating pellet feed, the blended powder is sent out to the silo for granulation.
In order to make sure the effectiveness of the mixer, maintenance workers need to frequently check as well as fix the tools, and regularly check the efficiency of the mixer.
（ 5 ） Granulation process
The blended product is appeased and tempered by magnetic separation from the granulation container, and after that sent out to the compression chamber of the floating fish feed extruder, compressed right into pellet feed, cooled down by an air conditioning tower, and also sieved by a testing equipment to acquire conventional granules.
Magnetic separation equipment need to be cleaned up on a regular basis to avoid iron impurities from triggering damages to the floating fish feed extruder. When relieving as well as tempering, the quantity of floating fish feed extruder heavy steam should be adjusted according to the requirements of the pellet variety, and also the ring die (aperture, compression ratio, product, and so on) ought to be selected according to the needs of the pellet procedure quality and also pellet temperature and moisture.
According to the range, interior temperature level and humidity, period and also other elements, readjust the cooling tower to achieve qualified pellet temperature level as well as humidity.
（ 6 ） Finished product packaging
The feed made by floating fish feed extruder is weighed from the finished product warehouse by a product packaging range, packed into packaging bags, then labelled and also secured by a packer, and then transferred to the storehouse for stacking by a transport automobile.
3. Tools setup of floating fish feed mill
Mixer → Feeder → Floating feed extruder maker → Conveyor → Multi-layer Stove → Spices Line → Cooling Conveyor → Vibrating Screen → Packaging Device
Given that the production of some extruded feeds requirements to be pulverized, it can be used: powder mixer → feeder → floating fish feed extruder maker → pulverizer → packaging equipment
( 1) Powder mixer
Add a particular percentage of water to the raw corn flour, rice flour, soybean flour, fish dish, meat dish, grain flour, ingredients, etc and mix well.
Main motor power: 3.0 kw, 4kw, 5.5 kw, 7.5 kw.
Product: Stainless-steel.
Function: Include a specific percentage of water to the raw corn flour, rice flour, soybean flour, meat flour, grain flour, ingredients, etc and also blend well.
( https://woodpelletmachineforsale.com ) Feeder.
The electric motor is used for power screw sharing, as well as the combined raw materials are conveyed to the feeding hopper of the twin-screw floating fish feed extruder. This equipment is convenient as well as fast to feed, conserves labor, as well as has high efficiency.
Key motor power: 1.1 kw.
Material: Stainless-steel.
Function: Spiral stirring blade sharing.
The electric motor is used for power screw communicating, and the mixed resources are communicated to the feeding hopper of the floating fish feed extruder to guarantee convenient as well as rapid feeding.
( 3) Twin-screw floating fish feed extruder.
The electric motor is made use of for power screw sharing, and also the mixed resources are communicated to the feeding receptacle of the twin-screw floating fish feed extruder. This tools is convenient and fast to feed, conserves labor, and has high efficiency.
Key electric motor power: 22.0 kw 30kw 37kw 45kw/55kw/75kw/ 90kw frequency conversion speed guideline.
Product: Devices guard plate stainless-steel.
Feature: twin-screw extrusion puffing.
Outcome: 100-150kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
Rotating cutting electric motor: 0.75 kw regularity conversion rate guideline.
Oil pump motor: 0.37 kw.
Screw material: 38CrMn Al.
Screw size: 1280mm/1510mm/1635mm/ 1920mm.
Function: This equipment is an floating fish feed extruder, altering the item mold and mildew can produce pet feed as well as marine feed of various shapes.
( 4) Air blower.
The generated feed pellets are moved to the multi-layer drying out tools.
Main electric motor power: 1.1 kw/4kw/5.5 kw, etc Product: Stainless Steel.
Concept: sidewall structure.
Feature: Link the gadget to supply the feed to the stove,.
( 5) Multi-layer feed dryer (electric kind).
The generated feed pellets are moved to the multi-layer drying tools.
Key motor power: 0.75 kw.
Harmonize belt material: stainless steel mesh belt (dual layer).
Concept: chain conveyor.
Output: 100-150kg/ h/200 -240 kg/h 500-600kg/ h, 600-1000kg/ h.
Function: Cooking tools for puffed feed and puffed food.
Flexible rate of mesh belt electric motor-- frequency conversion rate regulation.
Stove temperature is adjustable.
Stove concept: electric home heating tube (power: 27kw 45kw 60kw 90kw).
Function: Most of the ovens are electrical ovens, the temperature level is readjusted in between 0-200 levels via the control closet, and the interior is a stainless-steel double-layer mesh bag, which lowers the moisture of feed pellets, advertises the healing rate, and also increases the service life.
( 6) Flavoring Equipment & Fuel Injector.
The oil sprayer sprays oil, food attractants, and so on. The spices drum consists of octagonal drum, cylinder, single-roller, and also double-roller seasoning line. According to the result and item properties, the oil is sprayed externally of the feed, as well as the minced meat and also spices are splashed at the very same time., spread uniformly.
After this floating fish feed extruder line procedure, the burrs and burrs externally of the feed pellets can also be removed to make the surface area of the feed pellets smoother.
Main motor complete power: 0.74 kw.
Material: Stainless-steel Skirt, Food Grade Belt.
Concept: sidewall structure.
Output: 100-150kg/ h,.
Feature: connect tool.
( 7) Oil pump.
Motor power: 0.37 kw.
Device size: 1.0 * 0.7 * 0.9.
Material: Stainless Steel.
Output: 100-500kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
This equipment contains an oil barrel, and an electrical home heating tube is mounted in it to keep the oil temperature level at around 60 levels.
The nozzle of this floating fish feed extruder line devices is fixed on the top of the middle-extracting flavoring device.
( 8) Main motor.
Power: 0.37 kw.
Device size: 2.3 * 0.8 * 1.5.
Material: Stainless Steel.
Concept: rolling.
Outcome: 100-150kg/ h.
Feature: Seasoning blending devices for extruded fish feed. The oil sprayer sprays oil, attractants, etc. The spices cylinder consists of octagonal cylinder, cylinder, single-drum training, and also double-drum spices line. It is set up according to the outcome and also product homes. Spray on the surface of the feed, at the same time spray the minced meat and flavors, and spread equally.
( 9) Air conditioning as well as communicating.
Lower the temperature level of the surface of the dried out feed pellets, advertise the coagulation of grease, lower the temperature level of the pellets, and facilitate packaging.
( 10) Vibrating display.
Sieve off excess external material as well as pellets at the end of the year to ensure the quality and reuse of raw materials.
( 11) Packaging equipment.
Hands-on packaging and automated packaging are available for different specifications.
4. RICHI Related Site .
Offer thorough floating fish feed extruder plant project planning as well as layout solutions.
Give floating fish feed extruder debugging and technical training services.
Provide standard formula and also technological assistance.
Offer floating fish feed extruder purchasers with 1-year guarantee as well as long-term technical solutions.
Read More: https://woodpelletmachineforsale.com
1. What's floating fish feed extruder?
Due to the benefits of floating fish feed extruder puffing, more and more feed mills have actually started to smoke aquafeed.
Currently, the main working concept of the floating fish feed extruder made use of in the floating fish feed mill is to deal with the powdery material containing a specific amount of starch (more than 20%) with a conditioner, to make sure that the dampness web content of the material can reach 25% to 27%, and the temperature is raised to 80 ℃ ～ 100 ℃.
The floating fish feed extruder includes a feeding system, a transmission system, an extrusion system, a releasing die and an electric control system. The quenched and also solidified material enters the screw extrusion zone.
Since the quantity of the extrusion area gradually reduces along the axis, the stress on the product progressively raises, and the compression ratio can get to 4 to 10.
The product is pressed by the floating fish feed extruder screw extrusion, as well as accompanied by solid shear as well as rubbing, the stress as well as temperature increase sharply. Under the action of heat and high pressure, the starch in the material can be primarily entirely gelatinized, and also the protein is partially deformed.
( 1) The whole floating fish feed extruder is made of stainless steel, which is hygienic, safe and also trustworthy, simple to tidy.
( 2) The floating fish feed extruder design adheres to automatic assembly line production, with small footprint and also less labor. The tools is easy to operate, conserving time and effort, and also minimizing labor usage.
With the rapid growth of the water feed market, the domestic demand for water feed has been driven. According to this market demand, RICHI has looked into and established various types of floating fish feed extruders.
2. Refine flow of freshwater fish feed production line:
The floating fish feed extruder embraces twin-screw extrusion modern technology, integrated with Richi Machinery's experience in puffing innovation study for years, and also is a new generation of puffed food devices made and also produced to satisfy the requirements of food and relevant industries.
The floating fish feed extruder production line has the advantages of steady manufacturing efficiency, versatile procedure, totally automated manufacturing process, lovely look (making use of stainless-steel product), etc.
Basic material preparation → blending → communicating → extrusion → conveying → drying out → oil shot → spices → cooling → screening → product packaging
（ 1 ） Resources cleansing
Invoice of raw corn and soybean dish wholesale; the clean-up process is all procedure devices that pass the corn and also soybean dish that has actually passed the assessment of the raw material assessor right into the silo.
In this procedure, the contaminations in the raw products are first of all eliminated by the impurity removal equipment, and afterwards carried to the silo as planned by the receiving tools and the demagnetization tools.
The floating fish feed extruder production line devices consists of getting gadgets (such as unloading pits, platforms, and so on), communicating equipment, primary cleansing displays, and also magnetic splitting up gadgets (such as permanent magnet drums, irreversible magnet drums, and so on).
For the invoice of bagged basic materials, it implies that the loading and discharging workers unload the raw products that have actually passed the evaluation of the raw material assessors and keep them nicely in the storage facility.
In the process of receiving the goods, four factors need to be done:
Precisely count the amount;
There is no top quality trouble in the raw products;
The obtaining course is right;
The receiving environment is tidy.
（ 2 ） Component process
The batching process is to weigh the raw materials in the batching bin from the feeder under each batching container to the batching according to the formula needs. After each raw material is evaluated by the batching range, the raw material is carried to the powder storage space silo.
The active ingredients are evaluated from the silo, these evaluated basic materials get in the powder silo, a small amount of material and also premix are included directly as well as manually weighed and then took into the silo for blending. The quality of the batching procedure directly affects the accuracy of product batching.
（ 3 ） Crushing procedure
The pulverization procedure means that the raw products to be grated in the silo are sent to the crusher to be pulverized into powder, and then sent out to the silo to be mixed by the conveyor prior to usage. The function of this procedure is to manage the pellet size of the product.
The style efficiency of the crusher in this procedure figures out the manufacturing ability of the process devices, and also it is likewise the procedure with the largest energy usage in the manufacturing of powdery products.
（ 4 ） Mixing process
In the mixing process of floating fish feed extruder plant, the crushed raw materials are released from the blending container into the mixer, and oil is contributed to the feed in the mixer with the fluid enhancement system as needed to make the elements uniformly mixed to accomplish the preferred blending impact uniformity.
The material released from the mixer is the finished item, which is directly sent to the product packaging procedure of the finished item for product packaging as well as leaving the floating fish feed extruder production line. When generating pellet feed, the blended powder is sent out to the silo for granulation.
In order to make sure the effectiveness of the mixer, maintenance workers need to frequently check as well as fix the tools, and regularly check the efficiency of the mixer.
（ 5 ） Granulation process
The blended product is appeased and tempered by magnetic separation from the granulation container, and after that sent out to the compression chamber of the floating fish feed extruder, compressed right into pellet feed, cooled down by an air conditioning tower, and also sieved by a testing equipment to acquire conventional granules.
Magnetic separation equipment need to be cleaned up on a regular basis to avoid iron impurities from triggering damages to the floating fish feed extruder. When relieving as well as tempering, the quantity of floating fish feed extruder heavy steam should be adjusted according to the requirements of the pellet variety, and also the ring die (aperture, compression ratio, product, and so on) ought to be selected according to the needs of the pellet procedure quality and also pellet temperature and moisture.
According to the range, interior temperature level and humidity, period and also other elements, readjust the cooling tower to achieve qualified pellet temperature level as well as humidity.
（ 6 ） Finished product packaging
The feed made by floating fish feed extruder is weighed from the finished product warehouse by a product packaging range, packed into packaging bags, then labelled and also secured by a packer, and then transferred to the storehouse for stacking by a transport automobile.
3. Tools setup of floating fish feed mill
Mixer → Feeder → Floating feed extruder maker → Conveyor → Multi-layer Stove → Spices Line → Cooling Conveyor → Vibrating Screen → Packaging Device
Given that the production of some extruded feeds requirements to be pulverized, it can be used: powder mixer → feeder → floating fish feed extruder maker → pulverizer → packaging equipment
( 1) Powder mixer
Add a particular percentage of water to the raw corn flour, rice flour, soybean flour, fish dish, meat dish, grain flour, ingredients, etc and mix well.
Main motor power: 3.0 kw, 4kw, 5.5 kw, 7.5 kw.
Product: Stainless-steel.
Function: Include a specific percentage of water to the raw corn flour, rice flour, soybean flour, meat flour, grain flour, ingredients, etc and also blend well.
( https://woodpelletmachineforsale.com ) Feeder.
The electric motor is used for power screw sharing, as well as the combined raw materials are conveyed to the feeding hopper of the twin-screw floating fish feed extruder. This equipment is convenient as well as fast to feed, conserves labor, as well as has high efficiency.
Key motor power: 1.1 kw.
Material: Stainless-steel.
Function: Spiral stirring blade sharing.
The electric motor is used for power screw communicating, and the mixed resources are communicated to the feeding hopper of the floating fish feed extruder to guarantee convenient as well as rapid feeding.
( 3) Twin-screw floating fish feed extruder.
The electric motor is made use of for power screw sharing, and also the mixed resources are communicated to the feeding receptacle of the twin-screw floating fish feed extruder. This tools is convenient and fast to feed, conserves labor, and has high efficiency.
Key electric motor power: 22.0 kw 30kw 37kw 45kw/55kw/75kw/ 90kw frequency conversion speed guideline.
Product: Devices guard plate stainless-steel.
Feature: twin-screw extrusion puffing.
Outcome: 100-150kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
Rotating cutting electric motor: 0.75 kw regularity conversion rate guideline.
Oil pump motor: 0.37 kw.
Screw material: 38CrMn Al.
Screw size: 1280mm/1510mm/1635mm/ 1920mm.
Function: This equipment is an floating fish feed extruder, altering the item mold and mildew can produce pet feed as well as marine feed of various shapes.
( 4) Air blower.
The generated feed pellets are moved to the multi-layer drying out tools.
Main electric motor power: 1.1 kw/4kw/5.5 kw, etc Product: Stainless Steel.
Concept: sidewall structure.
Feature: Link the gadget to supply the feed to the stove,.
( 5) Multi-layer feed dryer (electric kind).
The generated feed pellets are moved to the multi-layer drying tools.
Key motor power: 0.75 kw.
Harmonize belt material: stainless steel mesh belt (dual layer).
Concept: chain conveyor.
Output: 100-150kg/ h/200 -240 kg/h 500-600kg/ h, 600-1000kg/ h.
Function: Cooking tools for puffed feed and puffed food.
Flexible rate of mesh belt electric motor-- frequency conversion rate regulation.
Stove temperature is adjustable.
Stove concept: electric home heating tube (power: 27kw 45kw 60kw 90kw).
Function: Most of the ovens are electrical ovens, the temperature level is readjusted in between 0-200 levels via the control closet, and the interior is a stainless-steel double-layer mesh bag, which lowers the moisture of feed pellets, advertises the healing rate, and also increases the service life.
( 6) Flavoring Equipment & Fuel Injector.
The oil sprayer sprays oil, food attractants, and so on. The spices drum consists of octagonal drum, cylinder, single-roller, and also double-roller seasoning line. According to the result and item properties, the oil is sprayed externally of the feed, as well as the minced meat and also spices are splashed at the very same time., spread uniformly.
After this floating fish feed extruder line procedure, the burrs and burrs externally of the feed pellets can also be removed to make the surface area of the feed pellets smoother.
Main motor complete power: 0.74 kw.
Material: Stainless-steel Skirt, Food Grade Belt.
Concept: sidewall structure.
Output: 100-150kg/ h,.
Feature: connect tool.
( 7) Oil pump.
Motor power: 0.37 kw.
Device size: 1.0 * 0.7 * 0.9.
Material: Stainless Steel.
Output: 100-500kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
This equipment contains an oil barrel, and an electrical home heating tube is mounted in it to keep the oil temperature level at around 60 levels.
The nozzle of this floating fish feed extruder line devices is fixed on the top of the middle-extracting flavoring device.
( 8) Main motor.
Power: 0.37 kw.
Device size: 2.3 * 0.8 * 1.5.
Material: Stainless Steel.
Concept: rolling.
Outcome: 100-150kg/ h.
Feature: Seasoning blending devices for extruded fish feed. The oil sprayer sprays oil, attractants, etc. The spices cylinder consists of octagonal cylinder, cylinder, single-drum training, and also double-drum spices line. It is set up according to the outcome and also product homes. Spray on the surface of the feed, at the same time spray the minced meat and flavors, and spread equally.
( 9) Air conditioning as well as communicating.
Lower the temperature level of the surface of the dried out feed pellets, advertise the coagulation of grease, lower the temperature level of the pellets, and facilitate packaging.
( 10) Vibrating display.
Sieve off excess external material as well as pellets at the end of the year to ensure the quality and reuse of raw materials.
( 11) Packaging equipment.
Hands-on packaging and automated packaging are available for different specifications.
4. RICHI Related Site .
Offer thorough floating fish feed extruder plant project planning as well as layout solutions.
Give floating fish feed extruder debugging and technical training services.
Provide standard formula and also technological assistance.
Offer floating fish feed extruder purchasers with 1-year guarantee as well as long-term technical solutions.
Read More: https://woodpelletmachineforsale.com
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