Notes

Floating fish feed extruder available
1. What's floating fish feed extruder?

As a result of the advantages of floating fish feed extruder puffing, more and more feed mills have begun to smoke aquafeed.

Today, the main functioning concept of the floating fish feed extruder made use of in the floating fish feed mill is to treat the fine-grained material containing a certain amount of starch (more than 20%) via a conditioner, so that the moisture content of the material can reach 25% to 27%, and also the temperature level is increased to 80 ℃ ～ 100 ℃.

The floating fish feed extruder includes a feeding system, a transmission system, an extrusion system, a discharging die and an electrical control system. The appeased and toughened up material goes into the screw extrusion zone.

Given that the quantity of the extrusion area progressively reduces along the axis, the pressure on the material progressively raises, and the compression ratio can reach 4 to 10.

The product is pushed by the floating fish feed extruder screw extrusion, and also accompanied by solid shear and friction, the pressure as well as temperature increase greatly. Under the activity of high temperature as well as high pressure, the starch in the material can be basically completely gelatinized, and also the protein is partially warped.

( 1) The whole floating fish feed extruder is made from stainless steel, which is sanitary, secure and trusted, simple to tidy.
( 2) The floating fish feed extruder style complies with automatic production line production, with little footprint as well as much less labor. The equipment is very easy to operate, saving effort and time, and also minimizing labor intake.

With organic fertilizer production plant of the aquatic feed market, the residential need for water feed has been driven. According to this market demand, RICHI has actually researched as well as established different sorts of floating fish feed extruders.


2. Refine flow of freshwater fish feed production line:

The floating fish feed extruder adopts twin-screw extrusion technology, incorporated with Richi Equipment's experience in puffing innovation research study for years, and also is a new generation of puffed food devices designed and produced to meet the requirements of food and relevant industries.

The floating fish feed extruder assembly line has the advantages of steady production performance, adaptable operation, totally automated production process, lovely look (utilizing stainless-steel product), etc.


Resources preparation → mixing → conveying → extrusion → conveying → drying → oil injection → flavoring → cooling → screening → product packaging

（ 1 ） Raw material cleaning

Invoice of raw corn as well as soybean meal in bulk; the clean-up process is all procedure units that pass the corn and soybean dish that has actually passed the evaluation of the raw product assessor right into the silo.

In this process, the impurities in the raw products are firstly removed by the impurity removal equipment, and then moved to the silo as planned by the obtaining tools and also the demagnetization equipment.

The floating fish feed extruder production line tools includes obtaining gadgets (such as dumping pits, systems, etc), sharing devices, key cleaning screens, as well as magnetic separation tools (such as irreversible magnet drums, long-term magnet drums, and so on).

For the receipt of bagged basic materials, it indicates that the loading and unloading personnel discharge the raw products that have passed the evaluation of the raw product examiners as well as store them nicely in the storage facility.

In the process of receiving the goods, 4 factors need to be done:
Precisely count the quantity;
There is no top quality trouble in the raw products;
The receiving path is right;
The getting setting is clean.

（ 2 ） Component process

The batching procedure is to weigh the raw products in the batching container from the feeder under each batching bin to the batching according to the formula requirements. After each raw material is evaluated by the batching scale, the raw product is moved to the powder storage space silo.

The ingredients are considered from the silo, these weighed basic materials go into the powder silo, a small amount of product and premix are included straight as well as by hand considered and after that took into the silo for mixing. The high quality of the batching process directly impacts the accuracy of product batching.

（ 3 ） Crushing process

The pulverization procedure means that the raw materials to be grated in the silo are sent to the crusher to be pulverized into powder, and after that sent to the silo to be mixed by the conveyor before usage. The purpose of this process is to regulate the pellet dimension of the material.

The style performance of the crusher in this process determines the manufacturing capacity of the procedure tools, and also it is likewise the process with the largest energy usage in the manufacturing of powdery products.

（ 4 ） Mixing process

In the mixing process of floating fish feed extruder plant, the smashed raw materials are discharged from the mixing container right into the mixer, as well as oil is added to the feed in the mixer via the fluid addition system as required to make the parts uniformly blended to achieve the wanted mixing effect uniformity.

The product released from the mixer is the ended up item, which is straight sent to the packaging process of the finished item for packaging and also leaving the floating fish feed extruder assembly line. When producing pellet feed, the mixed powder is sent out to the silo for granulation.

In order to guarantee the efficiency of the mixer, maintenance workers must on a regular basis examine and fix the devices, as well as on a regular basis examine the effectiveness of the mixer.

（ 5 ） Granulation procedure

The combined material is relieved and tempered by magnetic separation from the granulation bin, and afterwards sent out to the compression chamber of the floating fish feed extruder, compressed into pellet feed, cooled by a cooling tower, and sieved by a testing tools to obtain conventional granules.

Magnetic separation equipment must be cleaned regularly to avoid iron contaminations from causing damage to the floating fish feed extruder. When appeasing as well as toughening up, the quantity of floating fish feed extruder steam should be adjusted according to the needs of the pellet variety, as well as the ring die (aperture, compression proportion, product, and so on) should be chosen according to the needs of the pellet process high quality and also pellet temperature as well as humidity.

According to the range, interior temperature and moisture, period and various other elements, readjust the air conditioning tower to attain competent pellet temperature level as well as moisture.

（ 6 ） Ended up item packaging

The feed made by floating fish feed extruder is evaluated from the completed product warehouse by a product packaging range, packed right into packaging bags, after that identified and also sealed by a packer, and after that delivered to the storage facility for stacking by a transportation vehicle.



3. Equipment arrangement of floating fish feed mill

Mixer → Feeder → Floating feed extruder device → Conveyor → Multi-layer Stove → Spices Line → Cooling Conveyor → Vibrating Display → Packaging Machine

Since the manufacturing of some extruded feeds requirements to be grated, it can be utilized: powder mixer → feeder → floating fish feed extruder device → pulverizer → product packaging device

( 1) Powder mixer
Include a particular proportion of water to the raw corn flour, rice flour, soybean flour, fish dish, meat dish, grain flour, ingredients, and so on as well as blend well.
Main electric motor power: 3.0 kw, 4kw, 5.5 kw, 7.5 kw.
Product: Stainless Steel.
Function: Include a specific proportion of water to the raw corn flour, rice flour, soybean flour, meat flour, grain flour, ingredients, and so on and also mix well.


( 2) Feeder.
The electric motor is made use of for power screw conveying, and also the combined resources are conveyed to the feeding receptacle of the twin-screw floating fish feed extruder. This devices is convenient as well as quick to feed, saves labor, and has high effectiveness.
Main motor power: 1.1 kw.
Material: Stainless Steel.
Function: Spiral stirring blade sharing.
The electric motor is used for power screw conveying, as well as the blended resources are shared to the feeding hopper of the floating fish feed extruder to make certain convenient as well as quick feeding.



( 3) Twin-screw floating fish feed extruder.
The electric motor is used for power screw conveying, as well as the blended basic materials are shared to the feeding receptacle of the twin-screw floating fish feed extruder. This tools is convenient and also fast to feed, conserves labor, and has high effectiveness.
Main electric motor power: 22.0 kw 30kw 37kw 45kw/55kw/75kw/ 90kw frequency conversion rate law.
Material: Equipment guard plate stainless-steel.
Feature: twin-screw extrusion puffing.
Output: 100-150kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
Rotating reducing motor: 0.75 kw regularity conversion rate law.
Oil pump electric motor: 0.37 kw.
Screw material: 38CrMn Al.
Screw size: 1280mm/1510mm/1635mm/ 1920mm.
Function: This tools is an floating fish feed extruder, transforming the item mold and mildew can produce pet feed and water feed of various shapes.



( 4) Air blower.
The generated feed pellets are delivered to the multi-layer drying out equipment.
Main motor power: 1.1 kw/4kw/5.5 kw, and so on Product: Stainless Steel.
Principle: sidewall structure.
Function: Connect the device to deliver the feed to the oven,.



( 5) Multi-layer feed dryer (electrical kind).
The created feed pellets are transferred to the multi-layer drying out tools.
Key electric motor power: 0.75 kw.
Fit together belt material: stainless steel mesh belt (dual layer).
Concept: chain conveyor.
Output: 100-150kg/ h/200 -240 kg/h 500-600kg/ h, 600-1000kg/ h.
Feature: Baking equipment for puffed feed as well as puffed food.
Flexible rate of mesh belt electric motor-- regularity conversion speed policy.
Oven temperature is flexible.
Stove principle: electric home heating tube (power: 27kw 45kw 60kw 90kw).
Feature: The majority of the ovens are electric ovens, the temperature level is readjusted in between 0-200 degrees with the control cupboard, as well as the interior is a stainless steel double-layer mesh bag, which reduces the dampness of feed pellets, advertises the treating rate, and also enhances the service life.


( 6) Spices Device & Gas Injector.
The oil sprayer sprays oil, food attractants, and so on. The spices drum consists of octagonal drum, cylinder, single-roller, as well as double-roller seasoning line. According to the result as well as product residential properties, the oil is sprayed externally of the feed, and the minced meat and seasonings are splashed at the exact same time., spread uniformly.

After this floating fish feed extruder line procedure, the burrs as well as burrs on the surface of the feed pellets can additionally be removed to make the surface area of the feed pellets smoother.
Main electric motor overall power: 0.74 kw.
Product: Stainless-steel Skirt, Food Grade Belt.
Concept: sidewall structure.
Output: 100-150kg/ h,.
Function: link device.



( 7) Oil pump.

Motor power: 0.37 kw.
Gadget size: 1.0 * 0.7 * 0.9.
Material: Stainless-steel.
Outcome: 100-500kg/ h, 200-240kg/ h, 500-600kg/ h, 600-1000kg/ h.
This tools has an oil barrel, and an electric home heating tube is set up in it to maintain the oil temperature level at about 60 levels.
The nozzle of this floating fish feed extruder line devices is chosen the top of the middle-extracting spices maker.



( 8) Main motor.
Power: 0.37 kw.
Tool dimension: 2.3 * 0.8 * 1.5.
Product: Stainless-steel.
Principle: rolling.
Result: 100-150kg/ h.
Feature: Seasoning mixing tools for extruded fish feed. The oil sprayer sprays oil, attractants, and so on. The seasoning cylinder includes octagonal cylinder, cylinder, single-drum training, and also double-drum seasoning line. It is configured according to the result and product buildings. Spray externally of the feed, at the same time spray the minced meat as well as seasonings, and spread evenly.

( 9) Air conditioning and also communicating.

Decrease the temperature level of the surface of the dried feed pellets, promote the coagulation of oil, minimize the temperature of the pellets, and also facilitate product packaging.
( 10) Vibrating display.

Sieve off excess outside material as well as pellets at the end of the year to ensure the quality as well as reuse of raw materials.

( 11) Packaging device.

Hand-operated packaging and also automatic product packaging are offered for different requirements.

4. RICHI Service.
Give comprehensive floating fish feed extruder plant project preparation as well as style solutions.
Provide floating fish feed extruder debugging as well as technical training solutions.
Supply fundamental formula and also technical assistance.
Give floating fish feed extruder buyers with 1-year service warranty as well as long-lasting technological services.
Website: https://www.richipelletmill.com/organic-fertilizer-production-line/