Notes

TODAY: SRD REPORT
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- Book the FMEA Course 15th October London (Bring up to Graeme on Thursday meeting)
- 380 DSD Pedal Overhaul, EC pack to be written (by 21st May)
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- ECC work (Chase up all signatures)
- (Friday): SRD ARD 0255
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- Go through with ziggy, and find out what items are going to overwriting the cornmap plan
- Get rid of exams, focus on the Overhauls.
- Monthly figures for all overhauls until April 2025
- Create the sub total fin year annually (Nov-Oct)
- Is there anything ziggy would override, highlight them in the forecast
- for every item (above), what is the most accurate plan as on RIGHT NOW.
- For the future, agree with an update timeline on a monthly basis.
- WHAT IS THE EASIEST AND MOST ACCURATE WAY TO TRACK THESE
- Instruction section
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BIP work (Tuesday 11th May):
- Upload to the doc
- Put in instructions
- Add rental income choices
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NCPV:
- Sam King is chasing Jay tomorrow
- Me and Sam can start making the Offer letter next week
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Consumption report:
Talk to Ben Page about the Planning (4 per week etc)
Remove the R in stock code for consumption code
Inventory> Inventory CM>item>storeroom "main-nt"
Inventory>view inventory transactions>run reports>reports>45
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Annabelle requirements (Component Overhaul):
- Annabelle needs to know when the component WILL be overhauled?
- Total figure should be aligned. (e.g. 30 airdryers in next 12 months should be set)
- Monthly update ideal, until end of plan.
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Sam to send me the docs from the drive (Offer letter wording)
Document for Graeme (Career driver)
21/05/21 - Complete the EC pack for DSD Pedal and get it signed off rev 1
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Commercial Placement (Details):
Annabelle Yin - SWR Commercial Manager
13th April for 6 weeks - 21st May
Part 1: NCPVs - Variation orders - additional work outside of what the customer wants to do.
Part 2: Component overhaul - Creating a new mechanism to accurately track the difference between planned programs and actually programs and the financial impact, using 1 file to understand
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380 Baby Changing Table Risks (for EC):
- Risk of sharpness of ends on the magnetic tape (strip) which is placed on the baby changing table - Edges are a soft material, feels like soft rubber
- Table is not magnetic
- Can the baby changing table be pushed flush against the back wall?
- Risk (gap), finger trap. - Resolve by making it smaller after trial, at the top
- Risk: Magnets falling out - Magnets sealed in place with Loctite and are deep in the steel block, facing horizontally so will no fall due to gravity.
- Risk: Magnets - Magnets are low strength. Watches and jewellery aren't magnetic. Unless someone brings a knife
- Risk: Magnets EMF - Look at compatibility for EMF & look at Magnets already used on 333.
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What other 450 EC's relate to the Sleep mode interoperability (particularly changes to temperature sensors and other components) - List these:
- 444/450 PLC Upgrade (Was done before sleep mode, took 10 months to sort)
- Software upgrade (HHM06009, HSM06005)
- ILI06001 "Sleep Mode - Saloon Lighting Mod Prior to Fitment of Hardware Mod (problem with mod that wasn't foreseen) (ILI05002)
- PMB06026 Sleep Mode (SWT) - (Modification Instruction, including pushbuttons, relay, wiring spare ACU fault contacts into the HVAC IHO input)

- PLC modification was carried out locally with initial assistance from KBRS

- HHM06008 "Saloon HVAC Anti Suffocation Mode Enable and Loss of PLC Application Software Fix" - Another issue

1.95 software change? - Under certain circumstances, when left in the sidings would go in and out of sleep mode continuously
Limits the switching

Still an ongoing issue with the sleep mode on the units. Inhibited the bodyside heaters, because of an ACU fault
Still an existing request outstanding SAG

Lighting inverter failures on C444/450 fleet related to HVAC (Put these in the Risks doc)
- Lighting Inverter Damaged due to the change in wiring - Mitigation: Issue investigated and the lessons learned are to be incorporated into the Class 350 fleets
- Software fix - ASDO 6.2

HSM06009 "HVAC Internal Module Wiring for Sleep Mode"
HSE06010 "HVAC internal module wiring for sleep mode - Amended Maintenance"
HSI06008 "Depot Trial of HVAC sleep mode"
ILI06001 "Sleep Mode - Saloon Lighting Mod Prior to Fitment of Hardware Mod
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Phone call with Ronan:
- Are we just modifying the kicker assembly, or the entire part, do the dampers break?
- How does the kicker (MBM plate) work, how does it link to the foot pedal
- MBM part changes the height
- Sending away the full pedal
- Bowden cable goes to a gas piston, number 3 on bottom right
Work out what part is getting sent away in the overhaul
- Just the kicker element or is it the ***whole*** assembly
Rods bottom right (30) have been getting loose
microswitches should be 1 0 or 0 1
Conditional assessment planned for in 5 years
Microswitches have a small deadzone
Foot pedal is from another supplier
TI open for the microswitches
Small amount of room where microswitches are, already tried to modify it recently
Changing microswitches would involve change in contract, which could delay the mod
Microswitches are in box 8 on bottom right
They will take the footplate out, and release the strut (3), The bolts we see coming loose are either side of the (30) bottom right. If we loctite them, there will be no shake, tested on depot.
The spring was coming loose (circular looking thing, on the 2 page word doc)
How does the switch mechanism work? Where does the string go and how does it attach to the DSD signal?
Would it benefit us to replace the switches? - Have we seen the switches affecting failure?
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Long:
- Sort my signing of emails
- Railway Group Standards - Read them (For PMP)
- Update the VMI list, putting in the related EC's
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