Notes

How to Construct a Solid Shipping Crate For Stained Glass
To ship a piece of glass, it wants to be crated and effectively secured. We develop a crate around each piece of glass which we ship. It demands to be a customized fit so that the glass can be adequately guarded. The pictures that go with the report are of us creating a crate for an 18" by thirty" window. We use the same strategies when crating bigger windows.

We start off by laying out a piece of one" thick, rigid foam insulation which can be bought at a property advancement middle.

Then we lay the stained glass piece to be shipped on the foam. I align two side of the glass with the edges of the foam.

Utilizing a utility knife, I score the foam together the two edges of the foam that require to be trimmed.

I then crack the foam at the score line by lining the rating on the edge of the desk and firmly urgent the two ends. It truly can make a popping sound which will scare the cat or any modest youngsters in the area.

Then I line up the resized insulation and lower an identical piece employing the reduce foam as a template. While I am reducing foam, I cut many strips the width of a two by 4.

Here we have the "foam, glass, foam sandwich, all set for some wooden crating.

Below is the "sandwich" and two of the 2 x 4 sized pieces of foam for the edges.

I set the foam edges about the sandwich so I can consider measurements for the 2 x 4's I need to have.

Below you can see the sandwich, surrounded by foam and two x 4's

I eliminate the best layer of foam, so you can see what is occurring in relation to the stained glass.

I use pipe clamps to gently squeeze the body operate together. The 2 x 4's only put slight strain on the foam which is keeping the glass.

Now that the boards are lined up, the crate is prepared to be assembled. I layer "squishy" foam below the panel and on best of it prior to replacing the best layer of foam. This way there will be a slight amount of give when the panel is getting transported.

With pipe clamps holding the wooden framework with each other, I use further clamps to squeeze the aspect boards so that they line up properly. This places a slight pressure on the glass so it will sink into the foam somewhat and keep held tightly as it truly is shipped.

I shoot a few of end nails into the body to maintain factors together. There is tiny risk of hitting the glass considering that it truly is so far absent from the edge of the crate. Then I can take away the pipe clamps. No want to shoot many nails, just two for every joint, the side will hold the box with each other.

I fill the void in the top of the box with scrap styrene foam, that other shippers send to me.

Then I leading it of with an additional layer of foam sheet. vacuum insulated glass price want there to be a little strain in the crate to preserve issues from possessing too considerably perform.

I established a sheet of recommendations inside of the box.
TO UNPACK YOUR GLASS Safely,
Initial PRY THE 1" Extensive FOAM FROM THE EDGES ON 1 Facet AND THEN THE Prime OR Base. THIS WILL Cost-free UP THE FLAT FOAM SO YOU CAN Lift IT OUT, EXPOSING THE GLASS.
Tip THE GLASS Meticulously AND Slowly and gradually. GLASS HAS Minor Strength WHEN LYING FLAT.
As soon as THE GLASS IS VERTICAL YOU May possibly Have IT TO THE Spot In which YOU WANT IT AND Hold IT FROM CHAINS BY THE RINGS Provided.

I then mark the items of foam to take away initial mentioned in the unpacking directions.

Next I reduce plywood to the dimensions of the frame. Two parts are necessary.

I put the top in excess of the facet with the guidelines, reduce it into spot and line it up with the body.

Then I screw 1" long drywall screws all close to the top to hold it down.

I raise the crate and carefully suggestion it in excess of, creating certain to keep the exposed foam on the underside to keep it from shifting.

With the bottom of the crate facing up and the foam side exposed, I'm all set to attach the base plywood.

I set it in spot and line it up.

Then use staples to hold it in area. I do this simply because I want it to be simple to just take the leading off of the box and hard to take the base off. That way, the client acquiring the circumstance will have a increased likelihood of good results.

I publish recommendations on the two side of the crate, like, NO Action, FRAGILE GLASS, and DO NOT LAY FLAT. On the top, I include arrows and the words and phrases: "Get out screws this side and read instructions."

Then I get the crate to the UPS keep and hope they never toss it or drop it as well difficult. I figure if the driver isn't going to toss it down on its' aspect and use it for a phase a lot more than as soon as or two times, it'll survive the journey.

Then I insure it for the retail worth!

I got an e-mail from Debra Beatty, who adopted these instructions when sending a window to Granada from California via snail mail (US postmaster floor) and it obtained there wonderful. But I have had times exactly where clients got their windows with a modest crack, I believe people occasions had been since the packaging was so tight that there wasn't any give to the bundle.
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